Again this is a mk4 bew engine intake manifold yours may be slightly different.
Vw diesel intake manifold cleaning.
To your surprise the intake manifold can be clean without the help of professional only if the person is comfortable and confident enough to do so.
In most cases when the intake plugging is severe a maf replacement is needed to restore full power after cleaning the intake.
Bg diesel isc induction system cleaner powers through oil deposits and unburned fuel left behind by the exhaust system.
Please don t try this on plastic intake injoy the video.
Using a pair of pliers designed for the spring tension clamps used by vw remove both of the clamps that retain the hose to the distribution tube and the intake housing.
I was going to post this when the thread first started but figured i would get flamed from posting it.
As is now common knowledge modern diesels build up restrictive carbon in the intake manifold which robs power and economy.
The allen bolt locations are circled in red.
This video will show you an easy way to clean any dirty carbon built up on aluminum intake.
And in this regard here are certain.
Redneck vw tdi intake manifold cleaning youtube charlie.
Note the block off plate on the manifold which disables the egr.
2 5 back to mk3 faq and how to index.
The intake manifold must be regularly cleaned of carbon buildup.
If you are worried about too much heat squirt some water on the manifold like this guy.
Diesel engines equipped with exhaust gas recirculation egr are infamous for fuel residues and carbon deposits that plug up the egr valve and the intake manifold.
The inspection is simple enough.
I also have had this befor on a 90000 150 model carbon can build up on the valves and they can stick mines has never did it again after a few good burst on the motorway with shell diesel i know one day it will come back on as it needs a proper clean a good indy will have the system to clean it out if its really bad and causes faults all the time am just lucky that mines has freed it.
Here are pictures of the intake manifold removed from the head for reference.
Diy removal and cleaning of intake manifold of carbon build up for 1996 1999 volkswagen jetta or passat tdi.
This diy shows how to remove the soot buildup from your tdi engine.
There is a bunch of video s on you tube of the vw tdi manifold cleaning by fire.
Systematic procedure of how to clean intake manifold.